Brittle Material Field
| Brittle Material Field
Advantages of a Chanxan laser
How can laser applications help alternative energy vehicle manufacturers improve quality and efficiency?
As one of the core components of alternative energy vehicles, the connection quality and service life of power batteries directly affect the performance indicators of electric vehicles. Laser technology is now widely used in the cutting and welding process of power lithium batteries due to its advantages of high energy density, fast welding speed, high processing accuracy, small heat-affected zone and high safety, which can reduce porosity, cracks and pollution and improve processing efficiency
Solution
Laser Cutting Applications
Traditional cutting processes in lithium battery processing applications are prone to abrasion and burrs, which in turn can lead to safety issues such as short circuits and overheating losses in the battery. Laser cutting offers advantages such as no wear, flexibility, high precision and no contact. This makes the Chanxan laser cutting series ideal for the processing of lithium batteries.
High-speed laser slicing equipment
For the laser die-cutting and production of battery poles. High production efficiency, belt speed ≥ 50m/min, long term stable operation of the platform 7*24H.
Laser slitting machine
Using a high energy laser, slits rolls of wide battery poles into multiple narrow rolls according to the process requirements. No blade wear, high quality stability，high productivity，low material costs.
Laser Welding Applications
With many years of experience in laser process applications,Chanxan has combined laser welding technology with automation and intelligent systems in power battery manufacturing to create a complete set of laser processing solutions and related supporting facilities.
Battery tray laser welding systems
The large-arm span high-precision 6-axis robot, combined with a high-precision turning machine, performs laser welding of large battery tray parts, improving productivity and achieving energy savings and pollution reduction.
Liquid-filled hole welding equipment
Automatic sealing nail welding process for steel-cased lithium ion battery cells with high productivity, high compatibility, stability, safety and environmental protection.
Fully automatic sealing nail system
For the welding of sealing nails for square- shaped power cells.
Fully automatic top cover system
Using a high energy laser, slits rolls of wide battery poles into multiple narrow rolls according to the process requirements. No blade wear, high quality stability，high productivity，low material costs.
Soft Pack Module Welding Line
Core pack welding for FTW double-ended ears
Fully automatic assembly and welding equipment for soft pack modules
Used for the assembly, welding and testing of different structures and sizes of battery modules such as soft pack modules.
| Recommended Machines
Intelligent all-round laser solution for the shoemaking industry
| Development status of shoemaking industry
1. With the improvement of living standards, changes in aesthetic standards and the pursuit of personalization, orders in the shoemaking industry are becoming increasingly multi-variety and small batch. In order to better meet the production needs of these orders, the entire shoemaking industry urgently needs more systematic production solutions.
2. Problems with traditional shoemaking technology:
Craftsmanship issues: Due to the small size of shoes, the space for creating beauty is limited, and there is an urgent need for more advanced fine equipment and craftsmanship to innovate the appearance.
Quality issues: Most processes are completed by hand, and product quality varies due to human factors, making it difficult to achieve better stability.
Efficiency issues: Production efficiency is low, and it mainly relies on a large number of ordinary laborers to complete orders according to flow. There is an urgent need to complete intelligent transformation.
Cost issue: A large amount of labor in the production process leads to high management costs, and excessive manual labor can also cause a waste of materials.
Personnel issues: The factory cannot find young people, many links rely too much on old masters, and many equipment in the production process pose personal safety risks.
| The three major systems integrated by Chuangxuan Laser allow you to easily complete shoe material cutting and double the efficiency
Chuangxuan Laser has more than ten years of practical machine application experience unique to the industry, and has accumulated rich experience in laser technology and application technology for various types of shoe materials. After several years of software and hardware development and improvement, it has brought great benefits to the shoemaking industry. The intelligent all-round laser solution can systematically improve the process and efficiency of the shoemaking industry.
1. Automatic grading software (instantly grading standard shoe sizes to shoe sizes of all specifications)
2. Automatic typesetting software: automatically typeset each code in the most reasonable manner according to the material size, which can save up to 20% of materials.
3. Intelligent identification technology/intelligent projection technology (optional. It can intelligently identify or align special shoe materials such as printing, shoe labels, fly weaving, etc., and accurately cut)
| Free solution
