Cookie consent by cookie-banner.ca
Cn

Key Words: Silicon Wafer Dicing PCB Depaneling Glass Cutting

Home > Products > Ultrafast Laser Systems

Flexible Heater Laser Cutting Machine

heating film / multilayer laminated film / conductive heating layer / PET / PI / flexible heater components

The Chanxan electrothermal film laser cutting machine is designed for high-precision processing of electrothermal films, conductive heating layers, laminated heating structures, and flexible functional film materials. It enables clean cutting, slotting, drilling, and contour shaping of PET-based heating films, PI heating films, transparent conductive heating films, and other thin-film heating components with minimal thermal damage and excellent edge quality.

  • Product Description
Precision Laser Processing for Electrothermal Film Components | Chanxan Laser

Precision Laser Processing for Flexible Heater Components

Electrothermal films(flexible heaters) are widely used as compact heating elements in consumer electronics, automotive interiors, medical warming devices, smart home products, and industrial thermal-control systems. These materials are typically built from polymer substrates such as PET or PI combined with conductive coatings, printed heating circuits, or laminated functional layers, requiring precise cutting and feature machining to maintain structural integrity and electrical performance. 

Chanxan picosecond laser system is designed for high-precision flexible heater cutting applications. By utilizing ultrashort pulse laser processing, the system minimizes thermal diffusion and reduces the heat-affected zone, making it ideal for delicate multilayer heating film structures. It supports clean contour cutting, slotting, window opening, micro-hole drilling, and selective feature machining with stable output, excellent edge quality, and reliable dimensional consistency across a wide range of flexible heating materials.

Why Laser Cutting for Flexible Heater Films?

  • No die cost for new product development or frequent design updates

  • Greater flexibility for complex outlines, openings, and precision features

  • Cleaner non-contact processing for delicate multilayer heating film structures

  • Better suitability for conductive, laminated, or printed electrothermal films

  • Faster changeover for prototyping, small batches, and customized heating components

Processing Capabilities

Clean Contour Cutting

Precision cutting of complex heating film outlines with minimal thermal diffusion and high edge quality.

Slotting & Window Opening

Accurate machining of internal features and openings for connectors and sensors in flexible heating layers.

Micro-Hole Drilling

High-precision drilling of alignment and functional micro-holes without damaging delicate conductive coatings.

Selective Feature Machining

Localized laser processing for specific functional requirements in multilayer electrothermal film structures.

Precision Processing Samples

Contour Cutting
Clean contour cutting
Micro-hole Drilling
Precision micro-hole drilling
Patterning
Heating circuit patterning
Clean Edges
Thermal impact-free edges

Industrial Applications

Consumer Electronics

Consumer Electronics

Used for precision cutting and shaping of heating films in wearable devices, smart displays, portable heating products, and compact electronic thermal management components.

Automotive Electronics

Automotive Electronics

Applied in processing electrothermal film components for heated seats, heated mirrors, battery thermal management systems, steering wheel heating layers, and interior defogging or de-icing assemblies.

Medical & Healthcare

Medical & Healthcare

Suitable for precision cutting of flexible warming films, medical heating pads, wearable therapeutic heating components, and temperature-control film structures used in healthcare devices.

Home Appliances

Home Appliances & Smart Heating Products

Used in the processing of thin-film heating elements for smart toilet seats, heated panels, warming pads, compact kitchen appliances, and other temperature-control systems requiring precise film geometry.

Material Compatibility

PET Heating Film
PI Heating Film
Polyester Heating Film
Transparent Conductive Film
ITO Coated Film
Conductive Polymer Film
Printed Silver Heating Film
Carbon-Based Heating Film
Laminated Functional Heating Sheets
Flexible Insulation Film Composites

Key Components

CCD Vision

CCD Vision Alignment

High-resolution CCD system ensures precise positioning for printed heating patterns, laminated film outlines, and complex cutting paths.

Picosecond Laser

Picosecond Laser Source

Ultrashort pulse laser minimizes thermal impact on polymer substrates, conductive coatings, and laminated functional layers, enabling clean and stable electrothermal film cutting.

Motion Platform

Precision Motion Platform

Linear motor drive and high-rigidity machine structure provide stable high-speed motion, smooth film handling, and reliable accuracy for delicate flexible heating materials.

Key Features

Ultrashort Pulse Cold Processing

Delivers high-precision cutting with minimal thermal damage, helping preserve conductive coatings, insulating layers, and laminated electrothermal film structures.

High-Speed Precision Motion

Ensures accurate contour cutting and stable machining performance for thin, flexible heating film materials in industrial production environments.

High-Resolution CCD Vision

Provides precise alignment for printed patterns, multilayer heating film outlines, and complex feature cutting requirements.

Stable Optical Path with Reliable Output

Supports consistent laser energy delivery and long-term process stability for demanding electrothermal film production applications.

CW-6050PZ Technical Specifications

FeaturesParameters
ModelCW-6050PZ
Laser TypePicosecond UV/IR/Green
Laser Power30W
Transmission SystemX/Y/Z Three Axis
Working Area500*500mm / 600*900mm
Adsorption Platform Size1200mm*700mm (Customized)
Machining Thickness≤3mm
Machining Speed≤3000mm/s
Overall Machining Accuracy≤30um
Positioning±1μm
Repeatability±1μm
Software Control SystemChanxan Self-developed
Supported FormatsPLT, BMP, DXF, DWG, AI, LAS, etc.
Overall Dimension2100mm*1550mm*1750mm
Supply Voltage380V ±10%, 50HZ

Electrothermal Film Laser Processing FAQ

1. What types of electrothermal films can your machine process?
The system can be configured for a wide range of heating film materials, including PET heating films, PI heating films, transparent conductive heating films, printed heating films, laminated heater sheets, and other flexible electrothermal film structures with conductive or insulating layers.
2. Can the machine cut multilayer heating film structures?
Yes. The machine is designed for precision processing of multilayer electrothermal films that may combine polymer substrates, conductive coatings, printed heating circuits, adhesive layers, and laminated insulation films. The exact process result depends on material structure and layer composition.
3. Why use laser cutting instead of die cutting for electrothermal films?
Laser cutting is more flexible for electrothermal film components that require complex contours, slots, window openings, and frequent design changes. It also avoids hard tooling and is better suited for delicate multilayer heating film structures and small-batch customized production.
4. Can the machine process conductive heating films without damaging the heating layer?
Picosecond laser processing is designed to minimize thermal impact and reduce the heat-affected zone, making it suitable for delicate electrothermal film structures. Final results depend on the conductive material, film thickness, and required cutting geometry, so sample testing is recommended.
5. What processing operations can the machine perform besides contour cutting?
In addition to contour cutting, the machine can support slot cutting, window opening, micro-hole drilling, selective trimming, and precision feature machining for electrothermal film parts and laminated heating structures.
6. Can you test our electrothermal film samples before machine purchase?
Yes. Chanxan can provide sample testing and process evaluation based on your electrothermal film material, drawing files, and cutting requirements to help verify feasibility before final equipment selection.
Chanxan Laser | Professional B2B Service & Support

Committed to Your Success

Empowering global manufacturing with 14+ years of expertise, dual CE & ISO certified quality, over 100 national patents, and a comprehensive Technical Training Service designed for your operational success.

14+Years Expertise
80,000m²Production Hub
10,000+Global Clients
100+National Patents

Technical Training Service

  • Systematic Training: Comprehensive full-process skill coverage.

  • Expert Support: Continuous project follow-up by senior engineers.

  • Multiple Formats: Flexible learning modes to maximize operational efficiency.

  • Outcome Driven: Empowering clients from "knowing" to "mastering" technology.

After-Sales Service System

  • 24H Fast Response: Technical diagnosis and solutions within 24 hours.

  • Warranty Policy: 1-year machine warranty with lifetime technical support.

  • Global Parts Supply: Rapid delivery of original parts via global network.

  • Lifecycle Care: From installation to long-term maintenance and software upgrades.

Cooperation Process
STEP 01

Consultation

In-depth analysis of your specific material and performance requirements.

STEP 02

Free Sampling

Precision laser sampling to verify the feasibility of the technical solution.

STEP 03

Production

Bespoke manufacturing under ISO9001 quality management systems.

STEP 04

Delivery

Final testing, professional wooden packing, and secure global shipment.

Join Our Global Network

We are seeking professional partners to expand our presence in the global industrial laser market. Scale your business with Chanxan's high-end technology and manufacturing strength.

Become an Agent
Factory-Direct Pricing
Technical Team Support
Localized Marketing Leads
Multi-Level CE Compliance
Certified Quality (ISO 9001)
Rapid Spare Parts Supply


Applications

Subscriber:Flexible Heater Laser Cutting Machine

Name

Tel

Email

CAPTCHA