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High Precision Picosecond Laser Cutting Machine for Carbon Fiber Gasket

Zero Delamination Burr-Free Cold Laser Cutter for Sealing Gaskets

Chanxan high-precision picosecond laser cutting machine is specially designed for carbon fiber gaskets and fiber-reinforced composite sealing components. It adopts ultra-short pulse cold ablation technology that breaks molecular bonds directly without thermal melting, effectively avoiding interlayer delamination, fiber fraying and edge burrs. With coaxial CCD vision positioning of ±1μm accuracy, it achieves Ra < 0.1μm edge roughness and < 2μm minimal heat-affected zone, eliminating secondary deburring processes. It is widely used in automotive, aerospace, semiconductor packaging and new energy industries for high-yield mass production of precision sealing components.

  • Product Description
  • Product Characteristics
  • Performance Parameter
  • Application Field
Equipment › Micromachining Series › Carbon Fiber Gasket Series
Cleanroom Class 1000 Validated

Picosecond Cold Laser Cutting for Carbon Fiber Gaskets

Zero Delamination · Burr-Free Edge · Minimal HAZ for High-Yield Sealing Component Production

P
Heat-Affected Zone
< 2 μm HAZ
✔
R
Surface Roughness
Ra < 0.1 μm Edge
✔
Y
Production Metric
99.8% Yield
✔
F
Finishing Workflow
Zero Post-Deburring
✔
Ultra-Fast Laser Ablation Head

Real-time Machining Cell

Ultra-Fast Laser Ablation Head

1064 nm Infrared
Finished carbon fiber gasket sample

Macro Quality Inspection

Burr-Free Flange Geometry

Machining Process Comparison

Cross-Section SEM Micrographs at 500x Magnification

SEM comparison before after laser cutting
Before: 500x SEM
After: Cold Cut
Conventional                            !

Legacy Stamping / Thermal Laser

Thermomechanical matrix fracture

  • ✖Heavy Burrs & Fiber Fraying

  • ✖Interlayer Delamination

  • ✖> 80 μm HAZ Thermal Damage

  • ✖Mandatory Post-Grinding

Failure Rate: HighRework: Mandatory
Picotech Edge                            ✔

Picosecond Cold Ablation

Direct bond rupture via ultra-short pulses

  • ✔Clean Smooth Edge Integrity

  • ✔No Fiber Pull-out Damage

  • ✔Thermal Disruption < 2 μm

  • ✔Zero Post-Processing

Zero Re-machining100% Quality Pass

Core Engineering Advantages

Industrial-Grade Hardware Built for Continuous Production

P

Cold Processing

< 10 ps pulse eliminates thermal damage on layered composites.

Cold Photonic Vaporization
V

CCD Vision Alignment

±1 μm fiducial lock for precision custom gasket outlines.

Automated Registration
G

Class 00 Granite Bed

Isolates vibration for stable micron-level accuracy.

Thermal Expansion Neutral
S

Ironless Linear Motor

Up to 3000 mm/s speed for mass production.

Zero Backlash Dynamics

Engineered Materials & Components

Validated Cutting Capabilities for High-Tolerance Applications

Carbon Fiber Gasket

Carbon Fiber Gasket

Sealing components for automotive & aerospace.

→ CFRP / Multi-axial Prepreg
FRP Sealing Sheet

FRP Sealing Sheet

Fiber-reinforced polymer precision cutting.

→ Glass & Aramid Hybrid
Thermal Interface Shim

Thermal Interface Shim

Heat conduction gasket singulation.

→ Graphite / Metal Matrix
Composite Insulation Pad

Composite Insulation Pad

Electronic insulation fabrication.

→ Polyimide / PEEK / Ceramic

Core Technical Specifications

Calibrated Diagnostic Parameters (Verified via Laser Interferometer)

LASER TYPE
Picosecond Ultrafast

Industrial Nd:YVO4 Cold Laser Engine

POSITIONING ACCURACY                    KEY SPEC
±1 μm

Full-Travel Laser Scale Calibrated

MAX SPEED
3000 mm/s

Dynamic Linear Servo Drive Vector

MAX THICKNESS
3 mm

Tested on Carbon Fiber Structural Sheet

WORKING AREA
500 × 610 mm

Custom Vacuum Platen Configurable

FOCUS SPOT
≤ 20 μm

Telecentric F-theta Optical Lens System

Target Application Industries

Engineered for High-Reliability Critical Environments

AU
Sector 01

Automotive

Engine gaskets, fuel cell seals, turbo flanges.

TS 16949 Standards
AE
Sector 02

Aerospace

Wing structure seals, instrument gaskets, heat shields.

AS9100 Verified
SC
Sector 03

Semiconductor

Wafer sockets, cleanroom heat spreaders, trays.

Sub-Micron Coplanarity
NE
Sector 04

New Energy Power

Battery pack seals, thermal barriers, busbar insulation.

IP68 Seal Tolerances

Frequently Asked Questions

Direct Answers from Process Engineering

Q1

Will carbon fiber delaminate after cutting?

No. Cold ablation avoids thermal damage and fiber pull-out. Ultra-short pulse energy deposits faster than thermal relaxation, resulting in clean sublimation.

Q2

What is the maximum cutting thickness?

Up to 3 mm for carbon fiber gaskets. Multi-pass focal shifting maintains straight sidewalls with kerf taper under 0.5°.

Q3

Are you a manufacturer?

Yes, with in-house R&D and production. Gantry, motion control and custom interfaces are built in our ISO 9001 facility.

Q4

What is the warranty?

12 months warranty with lifetime technical support. On-site maintenance and 24/7 remote diagnostics available globally.

APPLICATION LABORATORY

Request Free Sample Cutting Evaluation

Send your CAD drawings and material samples for feasibility assessment and formal quotation.

CONTACT US NOW
NDANDA Protected
48h48h Inspection Report
CADCAD Format: DXF / DWG / STEP

Applications

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